Mill Intelligence
Mill A · 60 t/h · Manager B. Harahap · process, extraction & optimizationAll operations
Digital mill — live process flow
FFB 1,083 t received → CPO 234 t · kernel 55 t today · click a machine for Asset 360
RUNNINGWARNINGCRITICALMAINTENANCE
2
7
Purification
RUNNING
Moisture 0.14% · dirt 0.02%
VD-01Moisture in CPO 0.14%
OP-01Dirt 0.018%
8
Storage
RUNNING
CPO 234 t today · FFA 3.5%
TK-01Level 71%
TK-02Level 48%
KS-01Level 62%
Oil extraction rate — last 30 days
Daily OER % · AI anomaly detection on the OER prediction model v2.4
Anomaly detected
Processing oil losses
% oil to FFB by loss point · daily
Fibre
0.62%
EFB
0.64%
Nut
0.07%
Sludge
0.61%
Total 1.94% today vs 1.64% baseline — EFB and fibre losses rising with overripe crop and uneven sterilization.
Operational metrics
Today vs 30-day baseline (days 8–30) · select a metric to see its 30-day trend
Mill DCS / SCADA · lab · weighbridge
Oil extraction rate · % · 30 days
Baseline 22.30 %
OER Optimization AI
Gradient-boosted OER model v2.4 · adjust the operating inputs to simulate extraction outcome
Confidence84%
Current OER
21.6%
Today, model-reconciled
Expected OER
22.1%
If AI recommendations applied
Potential OER
22.4%
Best achievable, current crop
Your scenario
21.60%
±0.00 pp vs current
Input features
Crop quality
78%
▲now▲best
CV grading at reception
10.6%
▲now▲best
Tighten ripeness standard at CP
23.6%
▲now▲best
Rain-wet bunches, lab moisture
Logistics
26.0h
▲now▲best
Re-sequence Estate B/E dispatch
22%
▲now▲best
Share of outside-grower crop
Sterilization
63/100
▲now▲best
Replace BR-6208 bearing
0.38bar σ
▲now▲best
Recalibrate pressure control loop
136.0°C
▲now▲best
Peak cycle temperature
Process
52.5t/h
▲now▲best
Optimum ≈ 55 t/h for Mill A presses
84/100
▲now▲best
PR-02 screw wear
Remaining gap to potential, by driver (pp OER)
Overripe FFB (ripeness)
−0.22
Harvest-to-mill time
−0.19
Sterilizer pressure variation
−0.12
Fruit moisture
−0.07
Fruit origin — external growers
−0.04
Sterilizer condition (ST-04 health)
−0.04
Press & digester condition
−0.04
FFB quality (Grade A share)
−0.03
Processing rate
−0.03
Sterilization temperature
−0.02
Bar = OER still lost vs potential · shrinks as you move inputs toward best
Hypothetical business impact
OER change
±0.00 pp
CPO / day
±0.0 t
Revenue / yr
+Rp 0 m
1,080 t FFB/day × 330 days × CPO Rp 13,800/kg
Estimated impact based on synthetic scenario assumptions.Recommended OER recovery plan
Confidence84%Recalibrate the sterilizer pressure loop and fix ST-04 (σ 0.38 → 0.15 bar), re-sequence Estate B/E dispatch to bring harvest-to-mill time under 20 h, and tighten the overripe standard at collection points. Together these lift OER to 22.1% (≈ Rp 24.59 bn/yr).
Decision support — validate with Mill Manager before changing process setpoints.
Active AI alerts — Mill A
From OER, asset and inventory models
criticalAsset & Maintenance28 Sep 06:52
Mill A sterilizer ST-04 vibration anomaly
Impact: Potential unplanned downtime 9 h · ~95 t CPO at risk
Action: Inspect bearing assembly within 12 hours
Confidence89%Mill A MaintenanceAsset Failure Prediction v3.2
highMill Intelligence28 Sep 06:40
Mill A OER declined 0.7 pp over 7 days
Impact: ≈ 7.6 t CPO/day lost vs expected
Action: Review root-cause analysis; recalibrate sterilizer pressure control
Confidence87%Mill A ManagerOER Prediction v2.4 + RCA
highSupply Chain & Inventory28 Sep 06:55
Bearing BR-6208 critical stock for predicted failure
Impact: Repair of ST-04 blocked without transfer
Action: Reserve 1× BR-6208 from Mill B warehouse and raise replenishment PO
Confidence90%Mill A StoresSpare Parts Prediction v1.2