Asset & Maintenance Intelligence
Fleet health, failure prediction and maintenance decisions across mills, estates and trucksAll operations
Assets in scope
100
40 FFB trucks
Avg health score
82.2/100
Avg availability
96.8%
rolling 90 days
Critical / warning
1 / 6
AI condition status
Predicted failures
5≤ 30 d
Open work orders
9
7 unassigned
Fleet MTBF
1,840h
simulated
Fleet MTTR
5.5h
simulated
Top-risk assets
Asset Failure Prediction v3.2 · 7-day horizonST-04CRITICAL
Sterilizer · Mill A
Health
63
Fail. prob
82%
RUL
11 d
Bearing degradation — door drive assembly (BR-6208)
PU-06WARNING
Pump · Mill B
Health
68
Fail. prob
51%
RUL
17 d
Cavitation signature — suction pressure drop
PR-02WARNING
Press · Mill A
Health
71
Fail. prob
46%
RUL
24 d
Press screw wear — rising motor current at constant feed
TR-031WARNING
Truck · Estate A
Health
69
Fail. prob
41%
RUL
20 d
Brake pad wear + coolant temp spikes
BL-03WARNING
Boiler · Mill B
Health
74
Fail. prob
38%
RUL
31 d
Economiser tube fouling — flue gas temp +18 °C
TR-018WARNING
Truck · Estate E
Health
72
Fail. prob
34%
RUL
29 d
Fuel consumption +24% vs comparable trips — injector or idling
Health distribution
Assets by health score band
Band colour follows condition status (critical → healthy).
Assets by category
Count · at-risk (warning/critical) highlighted
Truck
40 ·2
Sterilizer
7 ·1
Press
7 ·1
Pump
7 ·1
Digester
5
Conveyor
5
Excavator
5 ·1
Tractor
5
Boiler
4 ·1
Generator
4
Thresher
3
Clarifier
3
Turbine
2
Laboratory Equipment
2
Heavy Equipment
1
Predicted failures — next 30 days
Remaining useful life at P50 · bar = window to act
Today05 Oct12 Oct19 Oct28 Oct
Maintenance backlog
9 open work orders · 94 completed in last 90 days
Predictive
7
Preventive
2
Corrective
0
Inspection
0
WO-4428TR-031AI-flagged: Brake pad wear + coolant temp spikesOpenWO-4403TR-018AI-flagged: Fuel consumption +24% vs comparable tripsOpenWO-4330EX-03AI-flagged: Hydraulic oil temperature trending highOpenWO-4299PU-06AI-flagged: Cavitation signatureOpenWO-4272BL-03AI-flagged: Economiser tube foulingOpenWO-4151PR-02AI-flagged: Press screw wearOpenWO-4118ST-04AI-flagged: Bearing degradationOpenWO-4213CV-02Chain replacement (preventive)In ProgressWO-4181TB-01Planned overhaul — governor calibrationIn Progress
Reliability by category
MTBF / MTTR / availability — simulated from CMMS history
| Category | Assets | Avg health | MTBF (h) | MTTR (h) | Availability |
|---|---|---|---|---|---|
| Truck | 40 | 84 | 1,214 | 4.5 | 97.1% |
| Sterilizer | 7 | 81 | 2,632 | 7.6 | 96.4% |
| Press | 7 | 80 | 1,288 | 7.5 | 96.6% |
| Pump | 7 | 81 | 1,843 | 5.2 | 96.9% |
| Digester | 5 | 81 | 2,287 | 8.0 | 96.7% |
| Conveyor | 5 | 83 | 1,625 | 4.1 | 95.8% |
| Excavator | 5 | 80 | 1,605 | 4.9 | 96.6% |
| Tractor | 5 | 82 | 1,327 | 4.9 | 96.9% |
| Boiler | 4 | 77 | 3,416 | 8.3 | 96.4% |
| Generator | 4 | 81 | 2,607 | 4.4 | 96.7% |
| Thresher | 3 | 82 | 2,261 | 8.7 | 96.9% |
| Clarifier | 3 | 81 | 4,436 | 5.2 | 96.8% |
| Turbine | 2 | 82 | 4,893 | 7.2 | 94.0% |
| Laboratory Equipment | 2 | 79 | 2,154 | 3.0 | 96.5% |
| Heavy Equipment | 1 | 88 | 2,602 | 2.7 | 97.9% |
Risk-ranked asset register
100 of 100 assets · ranked by 7-day failure probability · click a row for Asset 360
| # | Asset | Category | Location | Crit. | Health | Failure prob. (7 d) | RUL | Status |
|---|---|---|---|---|---|---|---|---|
| 1 | ST-04 Sterilizer (Line 2) · Nusantara Engineering | Sterilizer | Mill A Sterilization | A | 63 | 82% | 11 d | CRITICAL |
| 2 | PU-06 Centrifugal Pump · Garuda Fluid | Pump | Mill B Clarification | B | 68 | 51% | 17 d | WARNING |
| 3 | PR-02 Screw Press · Pressindo | Press | Mill A Pressing | A | 71 | 46% | 24 d | WARNING |
| 4 | TR-031 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate A | B | 69 | 41% | 20 d | WARNING |
| 5 | BL-03 Water-tube Boiler · Samudra Thermal | Boiler | Mill B | A | 74 | 38% | 31 d | WARNING |
| 6 | TR-018 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate E | B | 72 | 34% | 29 d | WARNING |
| 7 | EX-03 Excavator (Drainage & Roads) · Samudra Heavy | Excavator | Estate C | B | 76 | 29% | 36 d | WARNING |
| 8 | TH-02 Drum Thresher · Nusantara Engineering | Thresher | Mill A Threshing | A | 78 | 22% | 45 d | RUNNING |
| 9 | LB-01 Oil Loss Analyzer (NIR) · LabTek | Laboratory Equipment | Mill A Laboratory | C | 78 | 19% | 177 d | RUNNING |
| 10 | TH-01 Drum Thresher · Nusantara Engineering | Thresher | Mill A Threshing | A | 78 | 18% | 163 d | RUNNING |
| 11 | DG-02 Digester · Sinar Steel Works | Digester | Mill A Digestion | A | 78 | 18% | 199 d | RUNNING |
| 12 | GN-03 Diesel Genset · Perkasa Diesel | Generator | Mill B | B | 78 | 18% | 155 d | RUNNING |
| 13 | DG-01 Digester · Sinar Steel Works | Digester | Mill A Digestion | A | 78 | 17% | 165 d | RUNNING |
| 14 | BL-02 Water-tube Boiler · Boilerindo | Boiler | Mill A | A | 78 | 17% | 155 d | RUNNING |
| 15 | CV-01 Scraper Conveyor · Sinar Steel Works | Conveyor | Mill A FFB Reception | B | 78 | 17% | 163 d | RUNNING |
| 16 | EX-01 Excavator (Drainage & Roads) · Borneo Machinery | Excavator | Estate A | B | 78 | 17% | 188 d | RUNNING |
| 17 | TB-02 Back-pressure Steam Turbine · Andalas Power | Turbine | Mill B | A | 79 | 17% | 165 d | RUNNING |
| 18 | TR-007 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate B | B | 79 | 17% | 181 d | RUNNING |
| 19 | DG-03 Digester · Sinar Steel Works | Digester | Mill A Digestion | A | 78 | 16% | 202 d | RUNNING |
| 20 | CL-01 Continuous Clarifier Tank · Sinar Steel Works | Clarifier | Mill A Clarification | B | 78 | 16% | 185 d | RUNNING |
| 21 | PR-06 Screw Press · Pressindo | Press | Mill B Pressing | A | 78 | 16% | 199 d | RUNNING |
| 22 | CL-03 Continuous Clarifier Tank · Sinar Steel Works | Clarifier | Mill B Clarification | B | 78 | 16% | 160 d | RUNNING |
| 23 | TC-03 Tractor + Trailer (Crop Evacuation) · Karya Traktor | Tractor | Estate C | B | 78 | 16% | 181 d | RUNNING |
| 24 | ST-01 Sterilizer (Line 1) · Nusantara Engineering | Sterilizer | Mill A Sterilization | A | 81 | 16% | 187 d | RUNNING |
| 25 | DG-04 Digester · Sinar Steel Works | Digester | Mill B Digestion | A | 81 | 16% | 181 d | RUNNING |
| 26 | ST-02 Sterilizer (Line 1) · Sinar Steel Works | Sterilizer | Mill A Sterilization | A | 78 | 15% | 164 d | RUNNING |
| 27 | PR-01 Screw Press · Pressindo | Press | Mill A Pressing | A | 78 | 15% | 156 d | RUNNING |
| 28 | PU-07 Centrifugal Pump · Garuda Fluid | Pump | Mill B Clarification | B | 78 | 15% | 162 d | RUNNING |
| 29 | TR-016 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate A | B | 78 | 15% | 170 d | RUNNING |
| 30 | LB-02 Oil Loss Analyzer (NIR) · LabTek | Laboratory Equipment | Mill B Laboratory | C | 80 | 15% | 207 d | RUNNING |
| 31 | TR-020 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate D | B | 80 | 15% | 176 d | RUNNING |
| 32 | TR-004 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate C | B | 81 | 15% | 202 d | RUNNING |
| 33 | TR-040 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate D | B | 81 | 15% | 172 d | RUNNING |
| 34 | PR-04 Screw Press · Pressindo | Press | Mill A Pressing | A | 78 | 14% | 180 d | RUNNING |
| 35 | BL-04 Water-tube Boiler · Samudra Thermal | Boiler | Mill B | A | 78 | 14% | 202 d | RUNNING |
| 36 | EX-04 Excavator (Drainage & Roads) · Borneo Machinery | Excavator | Estate D | B | 78 | 14% | 171 d | RUNNING |
| 37 | TC-04 Tractor + Trailer (Crop Evacuation) · Agrimotor | Tractor | Estate D | B | 78 | 14% | 159 d | RUNNING |
| 38 | TR-021 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate A | B | 81 | 14% | 198 d | RUNNING |
| 39 | PR-05 Screw Press · Pressindo | Press | Mill B Pressing | A | 82 | 14% | 212 d | RUNNING |
| 40 | PU-05 Centrifugal Pump · Garuda Fluid | Pump | Mill B Clarification | B | 82 | 14% | 164 d | RUNNING |
| 41 | TR-014 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate C | B | 82 | 14% | 175 d | RUNNING |
| 42 | TC-01 Tractor + Trailer (Crop Evacuation) · Karya Traktor | Tractor | Estate A | B | 83 | 14% | 192 d | RUNNING |
| 43 | ST-03 Sterilizer (Line 2) · Sinar Steel Works | Sterilizer | Mill A Sterilization | A | 84 | 14% | 181 d | RUNNING |
| 44 | BL-01 Water-tube Boiler · Boilerindo | Boiler | Mill A | A | 78 | 13% | 184 d | RUNNING |
| 45 | PU-03 Centrifugal Pump · Garuda Fluid | Pump | Mill A Clarification | B | 78 | 13% | 163 d | RUNNING |
| 46 | TR-026 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate A | B | 81 | 13% | 178 d | RUNNING |
| 47 | EX-05 Excavator (Drainage & Roads) · Borneo Machinery | Excavator | Estate E | B | 83 | 13% | 170 d | RUNNING |
| 48 | GN-04 Diesel Genset · Andalas Power | Generator | Estate C | B | 83 | 13% | 169 d | RUNNING |
| 49 | PR-07 Screw Press · Pressindo | Press | Mill B Pressing | A | 84 | 13% | 172 d | RUNNING |
| 50 | CV-05 Scraper Conveyor · Sinar Steel Works | Conveyor | Mill B FFB Reception | B | 84 | 13% | 209 d | RUNNING |
| 51 | TR-025 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate D | B | 84 | 13% | 192 d | RUNNING |
| 52 | TR-028 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate E | B | 84 | 13% | 199 d | RUNNING |
| 53 | CL-02 Continuous Clarifier Tank · Sinar Steel Works | Clarifier | Mill A Clarification | B | 86 | 13% | 171 d | RUNNING |
| 54 | GN-01 Diesel Genset · Perkasa Diesel | Generator | Mill A | B | 80 | 12% | 181 d | RUNNING |
| 55 | ST-07 Sterilizer (Line 2) · Sinar Steel Works | Sterilizer | Mill B Sterilization | A | 80 | 12% | 188 d | RUNNING |
| 56 | TR-035 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate D | B | 80 | 12% | 183 d | RUNNING |
| 57 | TC-02 Tractor + Trailer (Crop Evacuation) · Agrimotor | Tractor | Estate B | B | 83 | 12% | 205 d | RUNNING |
| 58 | TR-029 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate C | B | 84 | 12% | 195 d | RUNNING |
| 59 | TR-038 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate E | B | 85 | 12% | 174 d | RUNNING |
| 60 | TR-006 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate A | B | 81 | 11% | 171 d | RUNNING |
| 61 | TR-033 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate E | B | 81 | 11% | 204 d | RUNNING |
| 62 | TR-024 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate C | B | 83 | 11% | 191 d | RUNNING |
| 63 | TR-017 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate B | B | 85 | 11% | 191 d | RUNNING |
| 64 | PU-04 Centrifugal Pump · Garuda Fluid | Pump | Mill A Clarification | B | 87 | 11% | 186 d | RUNNING |
| 65 | TR-019 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate C | B | 88 | 11% | 224 d | RUNNING |
| 66 | CV-02 Scraper Conveyor · Sinar Steel Works | Conveyor | Mill A FFB Reception | B | 81 | 10% | 90 d | MAINTENANCE |
| 67 | TR-010 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate D | B | 82 | 10% | 180 d | RUNNING |
| 68 | PU-01 Centrifugal Pump · Tirta Pumps | Pump | Mill A Clarification | B | 83 | 10% | 166 d | RUNNING |
| 69 | TR-027 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate B | B | 83 | 10% | 206 d | RUNNING |
| 70 | TR-036 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate A | B | 83 | 10% | 170 d | RUNNING |
| 71 | TR-001 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate A | B | 84 | 10% | 169 d | RUNNING |
| 72 | TR-013 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate E | B | 85 | 10% | 203 d | RUNNING |
| 73 | TR-002 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate B | B | 87 | 10% | 193 d | RUNNING |
| 74 | TR-003 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate E | B | 88 | 10% | 203 d | RUNNING |
| 75 | GN-02 Diesel Genset · Andalas Power | Generator | Mill A | B | 84 | 9% | 182 d | RUNNING |
| 76 | TR-034 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate C | B | 84 | 9% | 206 d | RUNNING |
| 77 | TR-022 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate B | B | 86 | 9% | 216 d | RUNNING |
| 78 | TR-011 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate A | B | 88 | 9% | 197 d | RUNNING |
| 79 | TB-01 Back-pressure Steam Turbine · Andalas Power | Turbine | Mill A | A | 84 | 8% | 120 d | MAINTENANCE |
| 80 | CV-04 Scraper Conveyor · Sinar Steel Works | Conveyor | Mill B FFB Reception | B | 85 | 8% | 180 d | RUNNING |
| 81 | EX-02 Excavator (Drainage & Roads) · Samudra Heavy | Excavator | Estate B | B | 86 | 8% | 175 d | RUNNING |
| 82 | CV-03 Scraper Conveyor · Sinar Steel Works | Conveyor | Mill A FFB Reception | B | 87 | 8% | 198 d | RUNNING |
| 83 | TR-009 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate C | B | 87 | 8% | 220 d | RUNNING |
| 84 | PR-03 Screw Press · Pressindo | Press | Mill A Pressing | A | 89 | 8% | 194 d | RUNNING |
| 85 | ST-05 Sterilizer (Line 1) · Sinar Steel Works | Sterilizer | Mill B Sterilization | A | 87 | 7% | 195 d | RUNNING |
| 86 | TR-023 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate E | B | 87 | 7% | 209 d | RUNNING |
| 87 | HE-01 Motor Grader (Road Maintenance) · Borneo Machinery | Heavy Equipment | Estate D | C | 88 | 7% | 182 d | RUNNING |
| 88 | TR-008 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate E | B | 88 | 7% | 189 d | RUNNING |
| 89 | TR-015 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate D | B | 88 | 7% | 207 d | RUNNING |
| 90 | TR-005 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate D | B | 89 | 7% | 195 d | RUNNING |
| 91 | DG-05 Digester · Sinar Steel Works | Digester | Mill B Digestion | A | 90 | 7% | 185 d | RUNNING |
| 92 | TC-05 Tractor + Trailer (Crop Evacuation) · Agrimotor | Tractor | Estate E | B | 89 | 6% | 220 d | RUNNING |
| 93 | TR-012 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate B | B | 89 | 6% | 201 d | RUNNING |
| 94 | PU-02 Centrifugal Pump · Tirta Pumps | Pump | Mill A Clarification | B | 91 | 6% | 192 d | RUNNING |
| 95 | TH-03 Drum Thresher · Nusantara Engineering | Thresher | Mill B Threshing | A | 90 | 5% | 180 d | RUNNING |
| 96 | ST-06 Sterilizer (Line 2) · Nusantara Engineering | Sterilizer | Mill B Sterilization | A | 92 | 5% | 186 d | RUNNING |
| 97 | TR-032 FFB Dump Truck (10 t) · Garuda Trucks | Truck | Estate B | B | 92 | 5% | 198 d | RUNNING |
| 98 | TR-039 FFB Dump Truck (10 t) · Mandala Motors | Truck | Estate C | B | 93 | 5% | 223 d | RUNNING |
| 99 | TR-030 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate D | B | 91 | 4% | 195 d | RUNNING |
| 100 | TR-037 FFB Dump Truck (10 t) · Nusa Truck | Truck | Estate B | B | 92 | 3% | 229 d | RUNNING |