Supply Chain & Inventory Intelligence
Predictive maintenance connected to inventory · cross-module intelligenceAll operations
1Asset AI prediction
ST-04 bearing failure
82% in 7 d
Health 63 · RUL 11 d · inspect < 12 h
2Part requirement
BR-6208 × 1
Door-drive bearing
BOM match from CMMS · 6208-2RS 40×80×18
3Availability check
Mill A store: 0
Mill B store: 3
Group stock 3 vs 30-day demand 7
4Sourcing options
BD-01 lead time 21 d
Transfer: ~30 h
New PO misses RUL (11 d) · 2 alternates
5Recommendation
Reserve 1 × BR-6208
from Mill B (WH-02)
ETA Tue 29 Sep, 16:00
BR-6208 availability by warehouse
Group-wide stock check · transfer route
Loading map…
WH-01Mill A Central Store0 pcs
WH-02Mill B Central Store3 pcs · safety 2
WH-03Sumatra Agro-Input WarehouseNot stocked (estate store)
WH-04Kalimantan Agro-Input WarehouseNot stocked (estate store)
Recommendation · Reserve one BR-6208 from Mill B warehouse
Spare Parts Prediction v1.2 · linked to Asset Failure Prediction v3.2
Confidence90%
- Mon 28 Sep 12:00Reserve 1 × BR-6208 at WH-02 (Mill B store); stock record locked
- Mon 28 Sep 17:00Pack & dispatch to Pangkalan Bun airport (courier, sealed)
- Tue 29 Sep 09:30Air freight Pangkalan Bun → Pekanbaru
- Tue 29 Sep 16:00Road delivery to Mill A store WH-01; goods receipt in ERP
- Wed 30 Sep 22:00Install on ST-04 in low-intake window (22:00–04:00)
ACT-001 · Pending Approval
Why this option
Confidence90%Mill B holds 3 units against a 30-day local demand of 2, so one unit can move without breaching its safety stock. The transfer arrives before the Wed 30 Sep, 22:00–04:00 window, while a new PO (21 d) would land after the predicted failure (RUL 11 d). Enables the planned repair that avoids ~8 h downtime.
Part-demand drivers (units, 30 d)
ST-04 predicted failure
+2.6
Conveyor CV-01 PM (BR-6208)
+1.4
Press PR-02 wear
+1.1
Historical usage
+1.9
Recent replacements
−0.4
◀ lowers predictionraises ▶
Replenishment PO · 8 × BR-6208
Restores WH-01 safety stock (2) + 30-day demand; dual-source 4 from BD-01 and 4 from alternate IB-02 to cut the 78% vendor concentration. Est. Rp 15.6 m.
Sourcing options
Ranked against ST-04 remaining useful life (11 d) and maintenance window
| Option | Source | Lead / ETA | Cost / unit | Compatibility | Meets window |
|---|---|---|---|---|---|
| Transfer from Mill B store (WH-02) AI pick | Internal · 3 on hand, 1 above safety | ~30 h (Tue 29 Sep 16:00) | Rp 6.0 m | 100% | Yes |
| New PO — genuine 6208-2RS | Bearing Distributor BD-01 | 21 days | Rp 1.9 m | 100% | No — after RUL |
| 6208-2RS equivalent (Alt. A) Same dimensions 40×80×18 mm, rubber seals both sides; C3 clearance — verify for 145 °C door-drive duty | Industrial Bearing Hub IB-02 · Pekanbaru | 4 days | Rp 2.1 m | 98% | Yes |
| 6208-2RSH/C3 equivalent (Alt. B) High-temperature grease option; requires engineering sign-off (MOC) | Sumatra Power Transmission SP-05 · Medan | 7 days | Rp 2.0 m | 95% | Yes |
Alternates require engineering approval (management of change) before installation on a pressure-vessel door drive.ST-04 evidence
Predicted-failure-driven part needs
8 of 77 part lines · assets with health < 80 in scope · ranked by failure probability
| Asset | Health | Fail. prob (7 d) | RUL | Part | Store | On hand | Elsewhere | Lead | Status | |
|---|---|---|---|---|---|---|---|---|---|---|
| ST-04 | 63 | 82% | 11 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available | |
| PR-02 | 71 | 46% | 24 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available | |
| BL-03 | 74 | 38% | 31 d | FAN-ID-75 Non-stock / OEM on request | WH-02 | — | — | — | Non-stock item | |
| TH-02 | 78 | 22% | 45 d | CHN-TH-40 Non-stock / OEM on request | WH-01 | — | — | — | Non-stock item | |
| CV-01 | 78 | 17% | 163 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available | |
| ST-02 | 78 | 15% | 164 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available | |
| PR-01 | 78 | 15% | 156 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available | |
| PR-04 | 78 | 14% | 180 d | BR-6208 Bearing 6208-2RS (sterilizer door drive / conveyor) | WH-01 | 0 | WH-02: 3 | 21 d | Transfer available |
Non-stock items are sourced from OEM on request; lead times quoted per order.